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It can be hand spliced.
Use a longer core tail than usual. Make a loooooong smooth taper on the core and taper it BEFORE you pass it through the cover.
It is totally do-able. It looks AMAZING when done. It seems like it should be impossible, but when I finished the second one, I was a believer.
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Ok, Nick from WI... I can totally see how it's doable. It's just really, really difficult. I'm most of the way through my first attempt. This splice makes me want to build an honest to goodness splicing station.
When you say loooooong, you mean it for sure. Like 6" or 8" worth. So I just gotta ask; Does your method involve tape or lube on the core tail?