Whole Tree Chipper Two Man Minimum Rule Adoption?

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Re: Whole Tree Chipper Two Man Minimum Rule Adopti

Do you have any stats on what size chippers these 50 fatalities were caused by?
The most recent one I can think of was that horrible tragedy where the father went through the rental machine while his son watched in CT.

That couldnt have been any bigger then a 12" machine most likely smaller.

Not to belittle the loss of any life, but 50 fatalities since 1989 seems like a low number, knowing that accidents from untrained homeowners are included in that figure. Does any know how many chippers are in service in the USA?

Sorry if that comes across as cold or uncaring but the fact is there are much greater safety concerns affecting our industry. Fighting for a two man rule is really a waste of resources
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

That info is being compiled for incidents in the US Marquis.

The fatal incidents I've been consulted on all involved large capacity hydraulically fed Vermeers, Morbarks and Brush Bandits.

Amputations caused by chippers exceed fatalities by more than a 3-1 margin in the US according to my sources at OSHA.

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

just a tiny little infrared cam, rudimentarily calibrated, placed over the mouth of the chipper, inset behind some plexi, two little wires hooked up to an automatic shut-off. a little red paint to show the zone of sensitivity...
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

But what happens when it is a 100 degrees outside and the chipper is sitting in the sun? The metal would heat up to way above that, and you wouldnt be able to chip.
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

This wood chipper safety system developed in Australia is somewhat similar to mine in that it too can save an incapacitated operator's life.

http://www.indsafe.com.au/story.htm

Can't keep embedded eyebolts from shattering and fragmenting chipper knives though.

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

[ QUOTE ]
I mean industrial sawmill blades are so expensive.

And the down time when one is damaged drains so inuch profitability from the mill.

Whereas treeworkers?

A dime a dozen, right?

jomoco

[/ QUOTE ]

Very different application, the chipper industry has had a very hard time adding electronics. Look at vermeer, they lost a lot of clients when they added the knee bar to their chippers. Not because people were not concerned with safety but because the early models just didnt work. I saw a bunch of machines field rigged so the crew could get thru the day, this often had the effect of bypassing other more basic safety features, creating a much bigger problem.

Your design is a good start in the right direction, is not the answer. Too many problems.
The infeed tray of a chipper is about the most abused area of any tree companies fleet, creating a sensor in that area and securing it to a non metallic spacer would be very challenging, then make it last 10,000 hrs+

The metalic gloves is definitely a deal breaker, crews wear many different types of gloves depending on the weather, material, and tasks they are doing, often changing them throughout the day. There is no such thing as a dedicated chipper opp (at least not on any crew I have worked on) groundmen, climbers, crane opps, log truck drivers, even salesmen pitch in chipping when needed. Having special chipping gloves would be too cumbersome to be practical.

It doesnt do anything to address the "feet first" chipper accidents from kicking material in.

I really think you are wrong to think that the manufactures don't want to some this problem, the first company that comes up with a system that makes it almost impossible for a worker to go thru a chipper will make a fortune selling the rights to the other guys. But the system has to work on the real world, safety features are great on paper but if they don't work in the field, and crews are forced to bypass them to get the job done they are useless.

Comparing the two man requirement to a chain break doesn't make any sense. They aren't even in the same ballpark.
I would use osha requirement for crane work near energized conductors, a second qualified person on site in clear view of the wires and in communication with the crane opp.

Why not propose a standard for when someone can solo hand feed a chipper and when they need a second person?
Maybe "if you can safetly feed the material inyo the feed roller with one hand leaving the second hand on or near the safety bar, solo opperation is permitted, otherwise you need to cut it into manageable sections or get help from another"
Something along those lines, there are so many situations where one person chipping not a hazard, and only a few where it is. I object to a blanket regulation that would prohibit common safe operations.

You asked why anyone would do pruning with a "wtc", we dont buy small chippers, our smallest is a 1390 15" machine which we use for line clearance. The cost of ownership isnt drastic enough between that an a smaller machine to justify getting something we cant use for multiply tasks, they can prune and do removals efficiently without changing equipment.

Regulation that would just hurt companies that invest in equipment that makes their employees jobs easier doesnt make sense.

I totally agree with everyone before me here who said we need better enforcement, not more rules. We work in an industry where hardhats are not worn in most small companies. More educational material and training would hurt.

You are all passion on this one, listen to some of the people who spoken up about this. I take safety dead seriously, I am all for saving lives and making our industry safer, but this is the wrong way.
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

All it takes is a clipped on metallic tag the size of a dime Marquis. Clip one on their gloves, hardhats, boots, whatever and whenever.

Is that too much of a hassle to keep your operators safer?

You're wrong about the locale of the embedded coil loop sensor too. The feed table itself stays the same. It's the feed roller housing that has to be modified to accept the embedded sensor just prior to the feed wheels. The housing's structural integrity will not be compromised in any sense.

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

Now take a close look at the feed table and roller housing of an 1800.

s623.photobucket.com/user/jomoco7/media/image-42_zps308b778a.jpg.html]
image-42_zps308b778a.jpg
[/URL]

Note how the roller housing narrows well before the rollers themselves.
It's that heavy duty steel section forming the funnel and the feed table that stays the same and takes a heckuva beating. It's just after that funnel but prior to the rollers where the housing has excess room perfect for installing the embedded coil section. Lots of room!

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

[ QUOTE ]
http://www.supplypost.com/Construction-Equipment-News-Article.aspx?ID=175&Article=yes

[/ QUOTE ]


"...leading Tree Care Industry experts and can help prevent operator injuries/fatalities when the chipper is improperly used, without compromising the production capability of work teams."

All this is about improper use of equipment. Companies need to build a culture of safety, build a work environment where an employee is praised for taking the extra few seconds it takes to operate a chipper safely. Foremen need to enforce safe work practices. If you see someone feeding a chipper the wrong way, send them home, suspend them workout pay, written warning.... whatever it takes. That's how we ensure a safe work environment.

We got off topic here onto safety devices.

Are you a contract climber? Do you have any fleet or personal management experience? Company ownership? Have you ever acted as the safety officer for multiply crews?
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

Nice Kelly!

A bit impractical for rough off road terrain. But a (step) in the right direction!

Like the Australian RFID safety system, it still won't prevent embedded eyebolts from shattering the chipper's knives and bringing production to an abrupt end though.

If the step strips must be depressed for infeed action to occur?
How's a heavy long branch actually going to be fed into the rollers to the point the rollers can actually grip it though? From the side? Must be Hercules with an extremely strong back and upper body strength.

No, I think the system's designed so that only wee little branches can be fed by one man alone. It would demand two men to successfully feed large branches into the chipper. Like the annoying bump bar system, this system also requires two men together to get any true production out of it.

But hey, at least it's a far safer system, and that's a good thing!

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

Marquis, you need to accept the fact that all treeworkers whether climbers, truck drivers, chipper operators or even bloody supervisors are all prone to making mistakes at some point in their careers.

It's you demanding the right to send out one man alone to chip brush piles with a large capacity hydraulically fed chipper like an 1800 that gets groundies chipped alive mate.

It's your unrealistic belief that chipper operators don't make mistakes that's going to force OSHA's hand.

Do you allow your climbers to work alone solo?

Then why do you demand some kinda right to force your WTC operators to?

Take a close look at OSHA's list below. What's at the top of that list mate?

Work practices - Proper work practices are essential for safe operation of chippers. Employers should reinforce proper work practices on a regular basis, such as during "toolbox talks".

The following are recommended safe chipper work practices to reduce "caught-in" and "struck-by" hazards:
Designate one or more employees as a safety watch to be stationed near emergency shut-off devices while other employees feed material into the chipper.

Stand to the side of the infeed chute when feeding material into the chipper. This reduces the "caught-in" hazard and allows quick access to emergency stop devices.

Keep hands and feet out of the immediate infeed chute area while the chipper is running.

Push material into feed rollers with a wooden tool or a long branch.

Feed branches into the chipper butt-end first.

Place shorter branches on top of longer branches being fed into the chipper.

Place small debris into trash cans instead of feeding it into the chipper.

Never stand, sit or climb onto any part of the chipper while it is running.

Shut down the chipper and remove the ignition key when it is unattended.

Before starting a chipper, ensure that the chipper's disc hood is completely closed and latched, and that there are no foreign objects in the infeed area.

Ensure that the discharge chute is positioned to prevent chips from hitting employees.

Do not stand in front of the feed table when the chipper is running.

Check material to be fed to ensure that it is free of metal and other foreign objects.

Use proper locking pins to immobilize the disc cutting wheel when attempting to clear a clogged chipper chute or changing chipper blades.
When chipping is being done as part of a logging operation, the Logging Operations standard requires:
Employers hold safety and health meetings as necessary and at least monthly (29 CFR 1910.266(i)(11)),

Chipper access covers or doors must not be opened until the drum or disc comes to a complete stop (29 CFR 1910.266(h)(4)),

Employees be trained in the recognition of safety and health hazards associated with specific work tasks, including work practices to prevent or control those hazards (29 CFR 1910.266(i)(3)(iii)).

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

Of course people make mistakes.
What your calling a whole tree chipper is our back up line clearance machine.
This is pointless to go over again.
You want a regulation that is unnecessary for operators who properly run chippers.
You have a very narrow view of this issues, coupled with your emotional attachment you are unable to see or except any other views.
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

No Marquis.

I've ran the demolition crews for 60 man outfits with a dozen crews.

The owners had the good sense to let me call the shots in the field on crews running WTC's like the 1800,s and 2400's.

That's why three chipper operators who had they been left alone when they got into trouble, would not be still alive and well today, and just another set of grim OSHA fatality statistics.

Deal with it.

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

If you have had three guys almost go through chippers, you don't need a new regulation, you need a better safety program. You shouldn't be counting on a second guy to save the first, you should be working to eliminate the unsafe practices that got the first guy in trouble.

I am done the horse has been beaten to glue.

I stand behind TCIAs position on a blanket 2 man rule
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

That's nice to hear Marquis.

Since Mr. Gerstenberger himself has already admitted that the WTC two man minimum rule should be adopted as an in house best practice by pro tree companies.

[ QUOTE ]


And again, let's be clear that we're talking about mechanical infeed chippers. Regardless if they have a 9-inch, 15-inch, 18-inch or some other size infeed opening, the same hazards exist for the operator.

That being said, I believe it is a best practice to have a second person, but an absolute need for a second person is dictated by circumstances that vary from operation to operation. For instance, if you have an inexperienced operator or an inattentive operator, you have additional hazard. If your work has created huge tangles of brush close to the chipper, or if you simply have a very tight work area, there's additional hazard. A second person is warranted.

[unquote]

You would be wise to heed his advice mate.

jomoco
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

Same thing I have been saying all along, based on the situations, against blanket reg.

I dont know why you keep quoting someone who is aware of this site and perfectly capable of chiming in any time he feels the need to
 
Re: Whole Tree Chipper Two Man Minimum Rule Adopti

Yet you both still believe that sending "an experienced operator" out alone to chip huge piles of brush is somehow "acceptable" professional conduct?

As if that "experienced" operator is magically immune to the very mistakes you yourself freely admit we all make at some point in our careers?

Why don't you both take a staunch stand for your "rights?" to send an "experienced" climber aloft in a nasty tree to work alone?

Please explain that sort of contradictory logic Marquis?

It fascinates me. But not in a good way.

jomoco
 
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