Tom, that brings up an interesting idea for me. Maybe we're going about things wrong.
Anyone else ever purchase a memory foam mattress via the mail? 12" thick, 300 lb cali king sized slab of memory foam arrived in a box not that much larger than a dorm fridge. It was vacuum packed to an amazing extent. A few months ago I was watching a TV show where they ran a memory foam mattress over using a 30,000# rolling vibratory compactor and the mattress rose back to it's original height.
My idea would be to take a chunk of memory foam($5 pillows from the cheapo store come to mind), vacuum pack them, then place the compressed ball in the cavity for it to expand. There would need to be some sort of coating still applied, as the memory foam is open cell and will let water infiltrate, but as long as the volume of memory foam was slightly greater than the volume of cavity, it would maintain at least mild pressure on the filler/cavity interface.