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Has anyone broke tested a 1/2 rope on a bow shackle? If it breaks at a strength that is agreed to be adequate, then would it not be acceptable to use different, but adequate components on your (or ANY) harness?
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If I as a designer had that information and it was dependable, I might have the confidence to consider acceptance with those that hold the licence to manufacture. But how do I condone knots that I never see tied? As an employer, if I tested what you suggest and know my staff are capable of using it safely, then I might accept it - but I wouldn't expect the mfr to; specific application expertise lies with the employer. The testing standards would still be void though, unless re-testing was done in that configuration. And what would OSHA, HSE et al make of it?
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I refuse to believe that harnesses should be used only as the mfr originally made it. You yourself speak often of ergonomics. You know that bodies are all very different. And though your harness might be the BEST harness out there...it's still only the best for the people for whom the harness was designed for.
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TFX was sized on three typical sizes of human frame; there are three different sizes for the hips, two different sizes for the thighs, and three different sizes for the bridge. All are interchangeable, so there is a custom facility for a small additional fee (e.g. small hips, large thighs and long bridge). There is further adjustment possible in the waist and leg risers. Plus extra testing (read thousands of pounds £) to prove them. I pushed for these inclusions and adjustments because of the points you make - it makes for an expensive investment in a small market. The first and second manufacturers we approached weren't interested because of this.
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What if your hips are wider than average, or if you are more top heavy that the mfr intended? Some changes might need to be made.
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I think I covered that above, but if a climber still feels thay can customise further, the points in the first para. apply.
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Does your harness have a replaceable bridge?
love
nick
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Yes, three different sizes, with replaceable abrasion covers. This allows additional/different sized rings to be applied (because we know the rings have passed the tests). But any changes still need to be confirmed by the mfr.
The bottom line is, the blame culture may lead customisers to seek compensation in the event of and accident - you can't expect a mfr to accept that risk when they cannot possibly account for the variations that occur during the process of customisation. Stitches could have been accidentally cut, knots tied incorrectly etc.
As the industry is made up of very small companies with limited budgets, perhaps the industry ought to get together for testing of typical customisations, and then accepting them as good practice?
I think with TreeFlex we have reduced the need for customisation, but obviously not the want. Tree climbing involves assuming safety with a lot of unknown variables as it is. We may be using work positioning equipment, but consider how easy it is to put it under fall arrest - you have to know the system won't fail and has sufficient energy absorption.
Too many assumptions in one system is a fast road to a failure.
TreeFlex test report attached.