I know we are talking about a device that would release at a specific force here. I think this is a tricky thing to figure out, because the threshold of breakaway may be close to loads that are perceivable where fall prevention (I did not say arrest) is needed. There is also a lot of forces where the climber would likely be in serious danger that is still less than our target of 5000 pounds for (most) of our "life support" rated gear. the analogy I can think of is much like trying to use a fuse in a engine starter wire.
One concept that comes to my mind is a cutaway system. I imagine a device where the line/lanyard is threaded through the ring. When activated, the ring triggers a cutting blade and cuts the line. Through design, it could be activated two ways. One could be a pressure system where it would cut if the climber was being crushed. The other could be a double or triple locking system that could be activated manually, much like a locking carabiner.
As far as the zip ties and orings and such, if the real goal is true separation at a specific force, an entire full length system would likely be more reliable. Friction may keep the full force of an event from being applied to the breakaway component during an event. A lanyard made of throwline might work. Of course if would only be applied when it is really only positioning, such as hanging from an artificial crotch, but you need to be positioned on a nearby stem. The real life support and redundant tie off is elsewhere.