Stihl Hedge Trimmer PSA

Bart_

Carpal tunnel level member
Location
GTA
Thought I'd put this info out there. I used to have the articulating hedge trimmer head with the rod as angle adjuster handle, until a bevel gear fractured a tooth. $200 gear. Not. So I bought the current articulation head. $400. Fast forward to my discovery that it ate itself in short order from the inside out. Saw it happen to another guy too. Discovered they mixed magnesium and aluminum castings, magnesium "anode" sacrificed itself. JB weld and some new needle bearings to the rescue. Painted every internal surface with grease to try to prevent repeat.

Fast forward, caught in sudden downpour the other day. Conscientiously kept it out of direct rain, transported home in cab of truck. Finished after shower on wet hedge. Suspected water in sliding blades, into shop for dryout. Let sit a day or two till I got a round Tuit. :) Found some corrosion powder on the exterior of the magnesium cover which had dried. Pulled it apart on suspicion, when I cracked the cover water ran out! Drops and puddles of water we intermixed with the copious preventative grease.

So WTH? I figured the only way for ingress was up the sliding interface of the blades via gravity, reaching up to cut which is normal. Never had any such issue, corrosion with the previous all aluminum model. For many years.

Then as I was disassembling it I turned it to shake out the water droplets. Out came a bunch of the stupid little loose needle bearings from the oscillating assembly. Vision test to spot all the little buggers and then microsurgery test to get them all placed, one by one, back into the race with just enough grease to hold them. Old unit was simple bushings that never effed up.

So it's a warning about the newer unit. Corrosion prone, will eat itself and self destruct, and has a propensity to ingest water at the slightest exposure, and is a royal pain in the a__ to service once this occurs.

Keep your older units in service if you can. IMO
 
Is this on the HL 94 (145°)? I have one that's about a year old. I've not had any problems with it. I opened the head once to remove the blades for a thorough cleaning. Everything looked fine inside.
 
HL/FH - KM is written on the box and it goes 90 degrees one way and 45 degrees the other way. Paperwork says HL135. The previous unit only went straight to 90 degrees but at 90 degrees you could reach straight horizontally out to the vertical face of a hedge and cut. On the new one if you do the same the angle adjusting handle dredges into the face of the hedge. Lost the feature/capability in their upgrade redesign! Doh! And how often do you reach up dead vertical against the face of a hedge to blind cut a one blade wide 90 degrees level top? Another one of my beefs with the unit.
 
I’d be pissed and would raise hell as far up the food chain at Stihl Inc as possible.
I don’t see how even a single unit will survive if built like this. This is a manufacturing error.
 

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