Modding Battery Powered Saws

Dan Cobb

Been here a while
Location
Hoover
Will this be a thing in the future?

As battery powered saws proliferate, I can see people figuring out how to increase the power and run time. Motor upgrades, higher performance batteries, etc. And on the plus side, a modded electric saw shouldn't be significantly louder.

Or will stock saws rule the day?
 
One afternoon I was at Batteries, Plus getting a new battery for a large flashlight. During a conversation with the counter guy he shared a story about a Tim Taylor-esque dad that came in to buy a higher output battery for his kids plastic body, battery powered sidewalk car. Dad wanted more speed so he bought a higher output battery over the explanation of the physics of electricity from the counter guy. The counter guy told dad that the car would go faster but he would burn out the motor...because...well...It's Science!

Dad bought the battery on Saturday morning and stormed back in on Sunday afternoon yelping up a storm about a burnt out motor. Not the stores problem.

This will be interesting.
 
I am sure that, like everything else, people will try to improve them. Some of them may succeed, and some will burn their saws down in their hands trying to get more power out of a lithium battery.

The manufacturers of those saws are already pushing the limits as far as they can and keep the saws safe, I find it hard to believe that one of those saws can be tuned up and made to perform better without the batteries igniting or letting the magic smoke out of the controller circuitry.
 
Will this be a thing in the future?

As battery powered saws proliferate, I can see people figuring out how to increase the power and run time. Motor upgrades, higher performance batteries, etc. And on the plus side, a modded electric saw shouldn't be significantly louder.

Or will stock saws rule the day?
It’s already happening in the electric dirt bike scene. Higher output motor controllers, higher voltage batteries, etc.
 
Years ago I hotrodded one of those little plastic sidewalk jeeps for my son. Stage 1 was mountain bike tire treads screwed to the plastic wheels - 3 for 1 - quiet rolling, steering worked and engine braking didn't just slide the rear wheels. Stage 2 was adding 6v battery in series, now up to 18v, really picked up the speed. One snowy day on 18v he wheelied into a snow drift as the pedal switch welded "on". Also put two treads side by side on rear wheels. Stage 3 was fixing the footswitch to operate 1 or 2 relays, can't remember, to handle the current surge on takeoff and put an individual fuse to each wheel motor. It could go through 6" of snow and go start stop in a sand pit. Donuts on the ice. Then he outgrew it. I didn't feel bad hacking it up because I got it free used.

On the saws topic, you can bet they're pushing the edge right now, but with durability and safeties all over the place. Liability and product reputation, you know. Maybe some entrepreneur will design replacement trigger/drive electronics modules, but I doubt it. Huge, fraught thankless job and limited market. Not exactly DIY territory. Neither are the motors DIY. You generally can't hop up an electric motor, you can just squeeze it's weight down for the same power and then you're always limited by thermally frying it, bouncing off duty cycle limits. If you can complete the cut in three seconds you could really abuse the motor then let it cool a whole bunch, but that would be impractical for normal use. Would look impressive briefly.

Someone should make a non-speed controlled, simple on/off racing electric saw. Whole bunch of batteries and ridiculously hot winding motor maybe like 3 turns. Wear a fire suit. Probably kick back like a mule on startup. Ridiculosity Rules!!! operating yell required. :)

Tom - in a previous life, or played one on tv etc I was an EE working in robotics
 
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