I’m having a hard time nailing down the measurement for the portion that is cover buried in cover only, the part just below the eye. Mistakenly made it 300mm and the eye was too big, tried 200mm and the cover had some slack when finished. The patent seems to give two different measurements, the first paragraph and part 6.
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@Samsquanch, do have any thoughts ?
It is 300mm, from inspecting two factory ropes the completed measurements are correct.
I've helped a few people 1 on 1 do it and i really need to get around to making revised instructions
Super quick rundown
At the moment what I'm doing is measuring down 750mm, pulling the core and milking it all back to zero. With the core removed the marked points made on the empty jacket can be done more accurately.
Make your marks on the jacket, eye, 300mm, then 200mm and another 200mm. Leave excess on to allow proper tapering
Mark where core exits, pull core, mark 300, 200 and 200, cut off excess tail, like halfway along 300 mark again, to give excess to make tapering easier.
When picking strands to cut, try to pick an even amount of strands going in opposite directions, helps to evenly reduce the weave without leaving large gaps in it.
Mark diagonal line on jacket and core where reduction is going to be done, pull and cut strands along the diagonal line, but only cut out 2 strands less than half total, (i.e if total 30 strands, remove 13) as with strands removed, weave loosens and reduces in dia even when burried.
Loosely putting some thin cellotape over the cut strand ends of the jacket helps to prevent them poping from under a strand and folding over when burrying which would cause a lump, not 100% needed but it helps. Put this on before the bury after finishing the crossover if you do use tape. Try not to let the ends unweave as much as you can.
Dont jam the crossover it'll cause a lump and deform the braid
Once the crossover burries are done, really milk it all out and make sure it's zero'd as best as possible, when tapering the excess from the burries. Make it about 1/4" longer from the base of the taper to approx 1/2" at the tip, this'll give a slight lump, which can be felt on factory ropes, it ensures no necking at these points. A small subtle lump is better than necking.
Hope this helps anyone attempting this. Sorry my OG instructions were so rough. This rambling was more of a tips and tricks.