Zigzag: Maintenance failure leads to accident

I will do some more research when I get back home this evening, I know that post was very limited as far as info. I'm sure his links were gunked up and just flat out stuck. Just wanted to share that post quick before too many people rushed out and bought a rope runner!
 
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It's a shame someone got hurt in this incident, but it does drive home the fact that we need to understand how our stuff works and the need to inspect and maintain it properly.

The spring in the release lever isn't very strong, so it's not hard to imagine a buildup of gunk or lack of lubricant keeping it from doing its job. I still hope we're able to learn about the size of the rope involved, though.

I'm breathing a sigh of relief, and I don't feel so bad about enjoying a climb yesterday.
 
I agree, glad you still have faith in it.. it's an awesome device. Maintenance is common sense for most of us. I am a fanatic about my gear , often times bringing it all in the house and inspecting at night before a long days work. I wasn't able to find any info about the rope in question or other factors. I did go on the petzl website and screenshot the maintenance key so everyone can have a closer look. It's downloadable, but standard procedure. Here it is:
Screenshot_20200228-025623.webp
 
So; if i'm reading all this right...climber sends in zz cuz its not gripping right. Petzl sends it back stating to clean the crap off it. He neglects to do so, goes to use it again and takes a slide?
 
So; if i'm reading all this right...climber sends in zz cuz its not gripping right. Petzl sends it back stating to clean the crap off it. He neglects to do so, goes to use it again and takes a slide?
Not the way I read it... single fall incident in Dec 2019. Device sent to Petzl then. UK Arb Association published notice Feb 21. Petzl responded Feb 27 with their side of the story about the same incident.
 
I haven't found a compressor necessary, myself... Petzl's maintenance instructions seem to be a generic thing for all their gear. Compressed air and power washers at high pressure can force dirt into bearings and stuff, especially if they're not sealed ball bearing units. At lower pressures, I've never had that issue. Still, for the ZigZag, I just didn't find it all that helpful, anyway.

WD-40 has solvents to help dry out moisture on steel components, but again... I haven't ever had it dilute out the grease in sealed bearings. You can get lithium grease in a spray can, and squirt a small amount into bushing/bearing surfaces and wipe off the excess.

I give the ZigZags and other mechanicals a good cleaning once a year, sometimes twice a year. The rest of the time, I keep a can of WD-40 and a small bottle of light oil with me. I just use the "compressor tool oil" used for air tools. If I get the device gunked up with sap or pitch, I hose it out of there with the WD-40 and wipe it down... then a little oil and wipe it down again. Takes about two minutes, if that.

The ZigZag handles sap and pitch better than anything else I have... but leaving it on the device is really bad... it gets thick and sticky and much harder to get off, and collects a lot of dirt and bark dust. Hence, the quick cleans on the job. If it does get nasty, I use a toothbrush and WD-40 to clean it up at home, then wash it in ordinary dish soap and hot water. Oil it, wipe it down.

I can tell you that I doubt if my method is Petzl approved. But, it's worked for me for the last five years, and I promise you that none of mine look like they've been used much. I think the wear that I see on other people's mechanicals is mostly from the dirt and grit getting pounded into the device from the rope-on-metal under tension. Keeping them clean is really worth the little bit of work involved. If the maintenance is cutting into your beer drinking time, just drink beer while you're doing it.
 
I really like a silicone spray for lubing up in situations like this, but a caution to people new to it, there are two types, one is made for leather and cloth, one for metal. These cannot be used in the wrong application or major damage can occur. Another sweet option is a dry graphite spray, mostly used for guns as far as I know. I buy the remington kind, myself.
 
I give the ZigZags and other mechanicals a good cleaning once a year, sometimes twice a year. The rest of the time, I keep a can of WD-40 and a small bottle of light oil with me.
I like using 90% isopropanol (rubbing alchohol) for sap/ pitch (works on car paint too). Put some on a rag and rub away. Also like Felco lubricating spray - it's a light oil and gets into nooks and crannies. Wipe off excess. Pretty much my go to's all year.
https:// www.amazon.com/Isopropyl-Alcohol-99-Pint-Bottle/dp/B0011Z64DA
https:// www.amazon.com/FELCO-980-Felco-Lubricant-Spray/dp/B001B6PR9G
Cheers
 

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